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High-Performance Honed Tube for Hydraulic Cylinders

1. Definition and process
Process: Through Honing processing, the inner wall is micro-cut with a grinding stone to remove burres and correct the geometry to form a cross-grained structure.
Features: Low inner wall roughness (usually Ra 0.1~0.4μm), high straightness, good roundness, suitable for close coordination with seals.

2. Main use
Hydraulic system: hydraulic cylinder (such as excavator, injection molding machine) to reduce friction and prevent leakage.
Pneumatic system: high precision cylinder (automation equipment, robot arm).
Industrial equipment: injection molding machine, die casting machine, machine guide rail, need to withstand high pressure, wear resistance scene.
Special fields: Precision moving parts in aerospace and military equipment.

3. Common materials
Carbon steel (e.g. ST52, SAE 1020/1045)
Features: economical and practical, moderate strength.
Uses: General hydraulic system, construction machinery.
Alloy steel (e.g. 27SiMn, 4140)
Features: tempered treatment, high strength, wear-resistant.
Uses: heavy-duty hydraulic cylinder, mining machinery.
Stainless steel (e.g. 304, 316, 17-4PH)
Features: corrosion resistance, high temperature resistance.
Uses: food machinery, ships, chemical equipment.
Other: aluminum (lightweight requirements), chrome-plated steel tube (additional wear layer).

4. Material selection and treatment
Heat treatment: tempering (improve strength), quenching (enhance surface hardness).
Surface treatment: hard chromium plating (corrosion resistance, wear resistance), phosphating (improve lubricity).
Material selection basis: load pressure, corrosion environment, cost budget.

5. Precautions
Seal matching: The sealing material (such as polyurethane, nitrile rubber) should be selected according to the inner wall roughness.
Installation cleanliness: Avoid impurities from scratching the inner wall and affecting the sealing performance.
Supplier qualification: Select manufacturers with precision honing equipment and testing capabilities (such as roundness meter, roughness meter).
Internal Diameter Accuracy:
Internal Roughness:
Standard Length:
Standard Size of External:
Standard Size of Internal:
Material:
Availability:
Quantity:

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